Training Checklist

Main Outcome 1: Razer Anatomy

Below are listed the major fitted modules of the machine with their points of interest relevant to general operation and maintenance.

Automatic Infeed Table (AIT) Automatic Infeed Table
Re-ref Sensors Re-ref Sensors Reed Switch AIT Reed Switch AIT Gap Sensors AIT Gap Sensors Follower Homing Sensor Follower Homing Sensor	Follower Follower Follower Carriage Linear Bearings Follower Carriage Linear Bearings Follower Paddle Linear Bearings Follower Paddle Linear Bearings Follower Sensor Array Follower Sensor Array
Saw Chamber Saw Chamber
B‑axis Homing Sensor B‑axis Homing Sensor C‑axis Homing Sensor C‑axis Homing Sensor Y‑axis Homing Sensor Y‑axis Homing Sensor Z‑axis Homing Sensor Z‑axis Homing Sensor	Blade Speed Sensor Blade Speed Sensor B‑axis Clutch Sensor B‑axis Clutch Sensor Door Safety Sensor Door Safety Sensor Door Interlock Switch Door Interlock Switch
Feeders Feeders
Fenceline Rollers Fenceline Rollers Side Clamp Rollers Side Clamp Rollers Top Clamp Rollers Top Clamp Rollers Drive Rollers Drive Rollers Pop-up Encoders Pop-up Encoders Note: when a follower is fitted, a pop-up encoder is present on the outfeed feeder only.	Photoelectric Sensors Photoelectric Sensors Height Detection Height Detection Width Detection Width Detection Safety Sensors Safety Sensors
Electrical Cabinets Electrical Cabinets
Electrical Isolation Switch Electrical Isolation Switch Main PC Main PC	Electrical Circuit Breakers Electrical Circuit Breakers
Waste Conveyor System Waste Conveyor System
Outfeed Kickoff Table (OFK) Outfeed Kickoff Table
Reed Switches OFK Reed Switches
Operator Console Operator Console
Dust Extractor Dust Extractor
Dust Extractor Control Panel Dust Extractor Control Panel
P3 Printer P3 Printer
Print Heads Print Heads Print Module Cover Print Module Cover Ribbon Cable Cover Ribbon Cable Cover	Carriage Linear Bearings Carriage Linear Bearings Printer Encoder Printer Encoder
Hydraulic Power Pack Hydraulic Power Pack
Pneumatic Unit Pneumatic Unit
Removable Guards
Dome Hood Dome Hood Other Guards Other Removable Guards

Main Outcome 2: Safety

Wear general PPE required for saw operation (consult any site policies).

Fully isolate the machine (electrical and pneumatic).

Identify all major hazards on the machine (electrical and mechanical).

Differentiate between all light and buzzer modes.

Locate the E‑stop button and lanyards.

Manually operate the Dust Extractor.

Identify all additional safety features of the machine.

Main Outcome 3: Operator Level

Perform the routine maintenance procedures.

Start up the machine properly.

Open, close and save a job file.

Navigate multiple open job files.

Log in and out of user accounts.

Manually resort the member list.

Select members.

Optimise all members.

Optimise selected members.

Understand the Materials List.

Load and stack the timbers correctly.

Understand the Cut functions.

Understand the Set To Uncut functions.

Use the cutting and moving speed sliders.

Start, stop and pause the saw in various ways.

Recut members from the member list or the optimised list.

Understand the Optimise On-the-fly Selected function.

Modify basic parameters of a member.

Understand the toolbar toggle buttons (Follower, Long Lead, AIT, Waste to Infeed and Job Sequencing).

Understand the saw loading options (2* Wide, 2* Thick and Rotate).

Understand the monitoring panel.

Use manual mode and material handling control.

Clean and replace the Print Heads.

Understand the Diagnostics window and error notification system.

Use Vekta Rescue.

Shut down the machine properly.

Main Outcome 4: Supervisor Level

Create/Modify members using the Complete Member Editing window.

Modify the materials database.

Use the offcuts feature.

Understand the pre and post-optimisation sorting.

Find the right optimisation settings.

Understand the basics of optimisation.

Reduce waste percentage and offcuts.

Change the Member Designation Label.

Add/Edit users and change access levels.

Main Outcome 5: Basic Maintenance

Replace the Saw Blade.

Remove all necessary guards for full service (Feeder Guards, Dome, Y‑axis End Covers).

Blow down the entire saw.

Locate all grease points, use the correct type and volume of grease.

Locate the Timing Belts and check their tensions.

Clean and replace the Print Heads.

Clean the Drive Rollers.

Clean and replace the Dust Extractor Bags.

Inspect, clean and replace the Photoelectric Sensor Receivers and Emitters on the Feeders (Feeder Sensors) and on the AIT (Re-ref Sensors).

Main Outcome 6: General Troubleshooting

Understand the Diagnostics window and error notification system.

Reset B‑axis clutch trip.

Diagnose and rectify material feeder slippage error.

Diagnose and rectify Urgent FE error.

Diagnose and rectify servo motor Amp Fault.

Diagnose and rectify material dimension error.

Diagnose and rectify material length error.

Diagnose and rectify common AIT loading errors (gap to close, timber not square and wrong material dimension or length).

Clear printer out of sequence error.

Diagnose and rectify sensor blocked error.